At Bacon Engineering, we specialize in delivering top-of-the-line boiler control systems that ensure safe, efficient, and reliable operation for industrial and commercial applications. With a deep understanding of various industries and a broad range of services, we pride ourselves on providing tailored solutions for our clients. Our expertise spans across multiple control brands, types of control systems, and industries served, ensuring that our solutions meet the specific requirements of each client.

Key Components of Boiler Control Systems

Boiler control systems are crucial for optimizing energy use, maintaining the correct operating conditions, and preventing hazardous situations. The typical components of a boiler control system include:

1. Burner Management Systems (BMS)

Burner Management Systems control the safe startup, operation, and shutdown of the boiler’s burner. They regulate the fuel and air mixture, ensuring optimal combustion for efficient fuel use and reduced emissions. Leading brands like Honeywell, Siemens, and Allen-Bradley provide cutting-edge burner control solutions.

2. Water Level Control

Ensuring the proper water level in the boiler is essential to avoid damage and maintain efficiency. GE and Foxboro offer advanced water level control technologies to safeguard your equipment.

3. Pressure Control

Maintaining the correct steam pressure is critical for both safety and performance. Pressure control systems from Emerson (Fisher) and Westinghouse keep the system within safe limits, preventing dangerous overpressure situations.

4. Temperature Control

By precisely adjusting the fuel and air flow, temperature control systems maintain desired operating conditions. ABB and Yokogawa deliver reliable temperature control solutions that ensure operational stability.

5. Oxygen Trim Systems

Oxygen trim systems help optimize combustion efficiency by monitoring exhaust gas oxygen levels. These systems automatically adjust the air supply, with options from Siemens and Honeywell providing excellent performance.

6. Feedwater Control

Automating the feedwater flow is essential to maintain proper water levels and steam generation rates. Leading brands like Foxboro and GE offer feedwater control solutions that enhance boiler efficiency.

Types of Controls We Provide

Bacon Engineering offers a range of boiler control systems that can be tailored to your specific needs:

• Distributed Control Systems (DCS): Comprehensive systems for large-scale boiler operations, ideal for complex processes requiring high levels of control and automation.
• Programmable Logic Controllers (PLC): Sophisticated controllers for precise automation and remote monitoring.
• Pneumatic Controls: Mechanical control systems, widely used in older systems but can be retrofitted for modern applications.
• Single Loop Controllers: Simple, reliable controls for smaller or less complex boilers.
• Electronic Controls: Advanced digital solutions for highly accurate control.
• Digital Controls: Modern, fully automated systems allowing for remote access and detailed monitoring.
• Retrofit for Existing Pneumatic Controls: Upgrading older pneumatic systems with digital or electronic controls to improve efficiency and reliability.

Industries Served

Our expertise spans across a wide array of industries, providing customized boiler control solutions to ensure safe, efficient, and reliable performance. Bacon Engineering serves the following industries:

• Government: Providing control solutions for military bases, public buildings, and other government facilities.
• Hospitals: Ensuring critical boiler operations in healthcare environments.
• Manufacturing: Optimizing boiler performance for various manufacturing processes.
• Universities: Delivering efficient boiler controls for large campuses.
• Utilities: Supporting energy providers with control systems for large-scale boilers.

Comprehensive Services Offered

At Bacon Engineering, we provide a full suite of services to support your boiler control system from design to ongoing maintenance:

• Design: Tailoring control systems to meet your specific requirements.
• Engineering: Implementing advanced technologies from leading brands like Honeywell, ABB, and Emerson.
• Supply: Providing top-quality control systems and components.
• Installation: Professional installation services ensuring optimal performance.
• Training: Educating your team to ensure efficient operation and safety.
• Retrofitting: Upgrading outdated systems with modern control solutions.
• Troubleshooting: Offering expert assistance to identify and resolve issues quickly.

Why Choose Bacon Engineering?

With years of experience, expert knowledge of the leading control system brands, and an unparalleled commitment to customer satisfaction, Bacon Engineering stands out as a trusted partner for boiler control systems solutions. We are dedicated to optimizing your boiler’s performance, reducing fuel costs, and ensuring long-term reliability.

Whether you need a new installation, retrofitting of existing systems, or expert troubleshooting, Bacon Engineering has the expertise and resources to deliver exceptional results. Reach out to our team today to learn more about how we can support your boiler control needs.